Crushing and Screening
Grinding and Classification
Mining Process
Thickening and Dewatering
Auxiliary
Consumables and Spare Parts
SKU:
XH-TCGLJ
Category: Dewatering Equipment
Ceramic vacuum filter
- Product Introduction: A filter that relies on microporous ceramics for vacuum dehydration.
- Capacity: 1～150 ㎡
- Applications: Huston ceramic vacuum filters are now widely used in the dehydration of non-ferrous metals, rare metals, ferrous metals, non-metals and other concentrates and tailings in mines, the dehydration of oxides, electrolytic slags, leaching slags and furnace slags in the chemical industry, and the treatment of environmentally friendly sewage, sludge and waste acid, etc. Material fineness ranges from -200 to -450 mesh and various ultra-fine materials.
- Product Improvements: Using microporous ceramics as filter media can save more than 90% of energy consumption.
Advantages and Features
- Vacuum degree (vacuum degree 0.09~0.098MPa), filter cake moisture is low
- added solid content <50ppm. It can be used repeatedly to reduce emissions
- Compared with filtration equipment, energy consumption is saved by more than 90%, and the operating cost is low
- Compared with traditional ceramic filters, filter cake washing is added, which is suitable for materials that need to be washed
- PLC and microcomputer are combined with automatic valve control, which has a high degree of automation and reduces labor intensity
Working Principle
Ceramic vacuum filter is mainly composed of roller system, stirring system, ore supply and discharge system, vacuum system, filtrate discharge system, scraper system, hair washing system, combined cleaning (ultrasonic cleaning, automatic acid cleaning) system, fully automatic control system, tank body and frame. Slurry suction area: During operation, the filter plate immersed in the slurry is combined with vacuum pressure under capillary action, and the surface is adsorbed into a layer of filter cake. The filtrate passes through the filter plate and enters the distribution valve to the drain tank. Rinse area: After the filter cake is transferred out of the slurry hopper, the filter cake is spray washed. Drying zone: The filter cake continues to be dehydrated under the action of high vacuum force. Unloading area: The scraper automatically unloads materials when there is no vacuum. Backwash: Industrial water or filtrate enters the ceramic plate through the distribution valve and is cleaned from the inside out. Clean clogged micropores. After the ceramic plate has been used for a cycle, ultrasonic waves and low-concentration acid are used for cleaning to maintain the efficient use of the ceramic plate.
Technical Specifications
| Model | Filter area/m2 | Filter disc/ring | Number of filter plates/block | Tank volume/m3 | Installed power/KW | Operating power/Kw | Host (L×W×H)/m |
| TC-1 | 1 | 1 | 12 | 0.21 | 3.5 | 2.0 | 1.6×1.4×1.5 |
| TC-4 | 4 | 2 | 24 | 1.0 | 7.0 | 3.0 | 2.4×2.5×2.1 |
| TC-6 | 6 | 2 | 24 | 1.2 | 7.0 | 6.0 | 2.4×2.9×2.5 |
| TC-9 | 9 | 3 | 36 | 1.7 | 9.0 | 7.0 | 2.7×2.9×2.5 |
| TC-12 | 12 | 4 | 48 | 2.2 | 11.0 | 7.5 | 3.0×2.9×2.5 |
| TC-15 | 15 | 5 | 60 | 2.7 | 11.5 | 8.0 | 3.3×3.0×2.5 |
| TC-21 | 21 | 7 | 84 | 4.0 | 13.5 | 9.0 | 4.6×3.0×2.6 |
| TC-24 | 24 | 8 | 96 | 4.5 | 16.5 | 10.5 | 4.9×3.0×2.6 |
| TC-27 | 27 | 9 | 108 | 5.0 | 17.0 | 11.0 | 5.2×3.0×2.6 |
| TC-30 | 30 | 10 | 120 | 5.5 | 17.5 | 11.5 | 5.5×3.0×2.6 |
| TC-36 | 36 | 12 | 144 | 7.0 | 23.0 | 16.0 | 6.6×3.0×2.6 |
| TC-45 | 45 | 15 | 180 | 8.5 | 25.0 | 19.0 | 7.5×3.0×2.6 |
| TC-60 | 60 | 15 | 180 | 12.5 | 33.0 | 22.0 | 7.5×3.3×3.0 |
| TC-80 | 80 | 20 | 240 | 16.2 | 40.0 | 24.0 | 9.0×3.3×3.0 |
| TC-102 | 102 | 17 | 204 | 18.5 | 53.0 | 35.0 | 8.8×3.6×3.3 |
| TC-120 | 120 | 20 | 240 | 20 | 60.0 | 40.0 | 9.7×3.6×3.3 |
| TC-150 | 150 | 25 | 300 | 24 | 75.0 | 47.0 | 11.2×3.6×3.3 |
Case Study
A large mining plant in Guangxi suffered from insufficient dewatering capacity during the trial phase. It was recommended by industry insiders to find Huston Mining Equipment Co., Ltd. Based on the topography of Guangxi and the ore properties of the mineral processing plant, Huston technicians recommended Huston ceramic vacuum filters. This vacuum filter is cheap, highly efficient, large in output, low in water content, and saves more than 80% of energy. The filtrate water is clear and transparent and can be recycled and reused. It is deeply loved by customers.
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